Asset Integrity and Reliability

Asset integrity, the RBPS element that helps ensure the equipment is properly designed, installed in accordance with specifications, and remains fit for use until it is retired, is one of the nine elements in the RBPS pillar of managing risk.  In an Introduction to Asset Integrity and Reliability, the attributes of a risk-based management system for ensuring the integrity and reliability of critical equipment and safety systems are described.

For more information on managing risk, read CCPS' Guidelines books.

CCPS' Process Equipment Reliability Database (PERD) is aimed at providing data to help effectively and efficiently implement an asset integrity and reliability program.

High Integrity Protective System Design Using a Risk Based Approach

Mar 22, 2010
Robert J. Stack
With the update of the High Integrity Protective System (HIPS) methodology by API in 2007, Dow Chemical updated its internal work process to apply Dow's risk based work processes to HIPS design, application and evaluation. Rather than just focusing on the vessel related consequences of substituting...

Risk-Based Mechanical Integrity - Beyond Fixed Equipment

Mar 22, 2010
Thomas J. Folk
This paper presents approaches to provide a safer operating plant by extending mechanical integrity to all process equipment using a risk-based approach to better focus resources. Risk-based approaches for inspection and testing of fixed equipment for mechanical integrity (API 580/581) and for the...

Results of Root Cause Analyses of Spring Operated Pressure Relief Valve Failures

Mar 22, 2010
Julia V. Bukowski
A subset of 44 failed spring operated pressure relief valves (SORV) from a set of over 5600 Process Equipment Reliability Database (PERD) proof tests was subjected to root cause of failure analysis (RCA). This paper reports on the findings of those 44 analyses and includes specific examples of root...

Utilizing Integrated Risk Assessment to Maximize Asset Integrity Management

Mar 22, 2010
Steve Soos
The advent of various safety standards like ANSI /ISA 84, IEC 61511, API 14C, API 580 / 581, SAE JA1011, IEC 60330 and PSM guidelines has been a good impetus in improving the availability and reliability of safety systems and processes with an objective to meet the requirements defined by OSHA, EPA...

Chronic Pain Resulting from Your Relief Device Management Systems

Mar 21, 2010
David A. Moore
With the increasing use of Layer of Protection Analysis as a semi-quantitative method of assessing process risk, LOPA practitioners are asked to assign credit to numerous safeguards including relief devices. Relief devices are only as strong as the initial design of the component and the systems...

A Guide to Developing and Implementing Safety Checklists: Plant Steam Utilities

Mar 21, 2010
Delmar Morrison
Steam generation is an integral part of most chemical process plants; however, the steam plant often is or can be overlooked in the area of hazard analysis. The reasons for this oversight are obvious: steam generation is considered to be an old and well understood process, and steam boiler systems...

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