Learn From Experience

Metrics provide direct feedbacks on the workings of RBPS systems, and leading indicators provide early warning signals of ineffective process safety results. Organizations must use their mistakes and those of others as motivation for action and view as opportunities for improvement.

Keys to Avoid Making a Dog's Breakfast out of Your MOC System

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 3:30pm-4:00pm
When thinking about MOCs on a case by case basis it is easy to forget the overall role of a change management system. Think of MOC as a security...

Are We Really Learning from Major Accidents in Drilling Operations?

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 2:30pm-3:00pm
Are we really learning from major accidents in Drilling operations? Claudio Castañeda - Well Integrity Leader EQUION Energia Ltd Recently, we past...

Improve Furnace Availability and Control Downtime

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 2:00pm-2:30pm
In 2008, Ethylene Producer's Committee sponsored a worldwide furnace maintenance survey among ethylene producers. Out of the 67 respondents, over 70...

"All in" Means "All the Time"

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 11:15am-11:45am
Process safety must be the responsibility of all technical and operations personnel. As such, this responsibility is not limited to attendance at PHA...

The Role Of Sequential Automation In Improving Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 8:30am-9:00am
The ISA106 Committee has released the first technical report for this standard dealing with Sequential Automation for Continuous Process Operations (...

Chemical Explosion Isolation For Small Contained Vessels

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 8:00am-8:30am
Particle size reduction equipment are used in many branches of the process industries, such as food, chemical, pharmaceutical and energy. According...

Real-Time Risk Assessment and Decision Support

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 1, 2014 - 8:00am-8:30am
Managers and operators of major hazard facilities make complex decisions in hazardous situations as a part of their daily work activity. These...

Popcorn Polymer Fouling in Light Ends Units

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 4:00pm-4:15pm
Popcorn polymer fouling is thought to be exclusive to Butadiene plants, but in fact, there are dozens of isolated cases of popcorn polymer fouling...

The Importance of Effective Project Execution

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 2:15pm-3:00pm
This presentation will provide an overview of the Stage-Gate process used for exection of capital projects in industry.

Simplified Methods Of Using Probit Analysis In Consequence Modeling

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 31, 2014 - 1:30pm-2:00pm
The probit function provides a link between probability of expected response and the total exposure of a population to a specific event. In the case...

Project Execution Using the Stage Gate Process

Conference Presentation
Southwest Process Technology Conference
Friday, October 4, 2013 - 1:00pm-3:30pm
In recent years more and more projects are being executed effectively using the “Stage Gate” process. This presentation provides an overview of the...

The Uniqueness and Challenges of Technology Based Businesses

Conference Presentation
Southwest Process Technology Conference
Friday, October 4, 2013 - 8:30am-11:30am
A Technology Based Business (TBB) is defined as a commercial entity that utilizes intellectual assets (e.g. patents, know-how, trade secrets, etc.)...

Risk Assessment Challenges 20:20

Conference Presentation
Southwest Process Technology Conference
Thursday, October 3, 2013 - 1:30pm-4:30pm
A wide variety of hazard identification and risk assessment techniques are available. All techniques require knowledge in the fundamentals of the...

CSB Investigation of Chevron Richmond Refinery Fire

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 4:30pm-5:00pm
On August 6, 2012 a hydrocarbon fire occurred at approximately 6:30 p.m. in the crude unit of the Chevron Richmond Refinery in Richmond, California...

Process Safety in Power Plants

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, May 1, 2013 - 10:45am-11:15am
Process Safety is a very common and used topic in the chemical industry. According to CCPS, an incident is reported as a process safety incident if...

Some Lessons Learned When Communicating with Neighboring Communities

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 2:00pm-2:30pm
This paper combines 35 years of direct plant managerial experience on processes handling hazardous materials and energies with a subsequent decade of...

Process Safety: Uniandes Vision From the Latin-American Context

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 1:30pm-2:00pm
Process Safety: Uniandes vision from the Latin-American context J. Cadena 1 , G. Gómez 2 , F. Munoz 3 Chemical Engineering Department, Universidad de...

Identifying Root Causes in Auditing

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 10:15am-10:45am
AIChE 9th Global Congress on Process Safety April 28-May 1, 2013 San Antonio, TX Call for Papers Title: Identifying Root Causes in Auditing Authors:...

Troubleshooting a Furnace Emissions Problem

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:45am-9:15am
We had been fighting CO flue gas emissions on our CEMS analyzer for around a year, we had indications that it was a burner problem, fixed the burners...

Process Safety - A Value Not Just a Priority

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 30, 2013 - 8:30am-9:00am
Process Safety in any Organisation will only be efficient when its Safety culture allows. If Process Safety Management (PSM) efforts are subjected to...

Characteristics of Companies with Great Process Safety Performance

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 11:00am-11:30am
CCPS’s Vision 2020 describes the characteristics of companies with great process safety performance in the future. This work is extremely important...

Enterprise PSM Development, Implementation, and Auditing

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 29, 2013 - 10:30am-11:00am
Process safety management system auditing is evolving into a more business critical function and is receiving far more attention than previously as...

Safety in the LNG Value Chain

Archived Webinar
Dec 12, 2012
In this webinar, presenters describe and examine potential LNG (liquefied natural gas) hazards and risk-reduction methods for the LNG value chain ―...

Fatal Exposure: Tragedy At DuPont

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 4, 2012 - 12:00am
This investigation by the United States Chemical Safety and Hazard Investigation Board (CSB) provides unique lessons in process safety. Three...

Correlating Process Safety Leading Indicators with Performance

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 3, 2012 - 12:00am
Correlating Process Safety Indicators with Performance Jerry Forest Global Process Safety Manager Celanese 1601 West LBJ Freeway Dallas, TX 75234 (...

Learning from Major CSB Investigations

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Learning from Major CSB Investigations

Acid Release From Catalyst Tanks

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 15, 2011 - 8:00pm
This is the story of how the cumulative effects of several seemingly innocent changes to a catalyst system resulted in a near miss Process Safety...

Portfolio Risk Management for Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
A majority of PSM tools and risk methodologies are focused on risks at individual sites or process units. For example, PHA risk ranking matrices are...

A Work Process for Revalidating LOPAs and Other Risk Analyses

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
The Chemical Process Industry (CPI) has long recognized the necessity of periodically revalidating Process Hazard Analyses (PHAs), such as Hazard and...

PSM Auditing Dilemmas

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
In most PSM audits, the audit team will face one or more situations that represent a dilemma. These dilemmas usually require the individual auditor...

Explosion at T2 Laboratories

Archived Webinar
Sep 22, 2010
This webinar discusses the CSB investigation and findings related to the explosion and chemical fire at T2 Laboratories, Inc. in December 2007.

Case Histories and Lessons Learned

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Wednesday, April 29, 2009 - 9:30am
Reviews of process safety incidents and near misses provide valuable learning opportunities. Papers dealing with incidents, near misses, and the...

Fire, Explosion, & Quantitative Analysis

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2009 - 11:30am
Fires and explosions result in the largest losses in process safety accidents. The increased sensitivity by industry, regulatory, and public sectors...

Implementing PSM Globally

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2009 - 9:30am
In the last several years there have been numerous changes in technical and analytical methods, process safety management systems, regulations,...

Introduction to Flammable Materials

Archived Webinar
Feb 18, 2009
This webinar will provide a basic introduction to flammable materials with the purpose of providing valuable information that a practicing engineer...

A Century of Process Safety: Process Safety at OSHA

Conference Presentation
AIChE Annual Meeting
Monday, November 17, 2008 - 12:00pm-12:30pm
This presentation will provide a brief history of OSHA's efforts in process safety management. It will include discussion of the PSM standard and...

Guidelines for Risk Based Process Safety

March, 2007
Guidelines for Risk Based Process Safety provides guidelines for industries that manufacture, consume, or handle chemicals, by focusing on new ways to design, correct, or improve process safety management practices.

(Chinese) Guidelines for Risk Based Process Safety

August, 2013
《基于风险的过程安全》系统介绍了CCPS新一代过程安全管理体系的架构,阐述了基于风险的过程安全管理的4大原则,详细描述了过程安全体系中的20个基本要素。

Guidelines for Acquisition Evaluation and Post Merger Integration

June, 2010
It is crucial for process safety professionals to be aware of best practices for post merger integration at any level. A compilation of industry best practices from both technical and financial perspectives, this book provides a single reference that addresses acquisitions and merger integration...

Guidelines for Developing Quantitative Safety Risk Criteria

August, 2009
Written by a committee of safety professionals, this book creates a foundation document for the development and application of risk tolerance criteria. Helps safety managers evaluate the frequency, severity and consequence of human injury Includes examples of risk tolerance criteria used by NASA,...

Incidents That Define Process Safety

March, 2008
Incidents That Define Process Safety describes approximately fifty incidents that have had a significant impact on the chemical and refining industries' approaches to modern process safety. Events are described in detail so readers get a fundamental understanding of the root causes, the...

Guidelines for Mechanical Integrity Systems

July, 2006
In recent years, process safety management system compliance audits have revealed that organizations often have significant opportunities for improving their Mechanical Integrity programs. As part of the Center for Chemical Process Safety's Guidelines series, Guidelines for Mechanical Integrity...

Guidelines for Investigating Chemical Process Incidents, 2nd Edition

March, 2003
This book provides a valuable reference tool for technical and management personnel who lead or are a part of incident investigation teams. This second edition focuses on investigating process-related incidents with real or potential catastrophic consequences. It presents on-the-job information,...

Revalidating Process Hazard Analyses

February, 2001
The foundation of any successful process safety program is a current set of process hazard analyses (PHAs) for each of its processes. Revalidating PHAs to keep them up to date and applicable is a must. This book is derived from the experience of many companies in the chemical and hydrocarbon...

Tools for Making Acute Risk Decisions with Chemical Process Safety Applications

August, 1994
The complexity of today's risk decisions is well known. Beyond cost and risk there are many other factors contributing to these decisions, including type of risk (such as human injury or fatality), the economic impact on the local community, profitability, availability of capital, alternatives for...
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