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Commitment to Process Safety

The Cornerstone of process safety excellence. A workforce that is actively involved and an organization that fully supports process safety as a core value will tend to do the right things in the right ways at the right times-even when no one else is looking.

A Treasure Hunt towards Process Safety In the Unit Operations Laboratory

Oct 17, 2011
Ronald J. Willey
Integration of the process safety in the chemical engineering curriculum is a requirement. Several places exist and with a multitude of approaches. One approach we have used in our unit operations laboratories for over 30 years is an introductory treasure hunt, mandatory during the first meeting of...

Exposing the Blurry Lines Between Personal Safety and Process Safety Education

Oct 17, 2011
Delmar R. Morrison
Chemical engineering curricula have long been focused on instilling the fundamentals of chemical engineering science in undergraduates and advancing the state of the art through postgraduate study. Unfortunately, a comprehensive focus on safety has never been in the core of the chemical engineering...

The 3rd Edition of Chemical Process Safety, Fundamentals with Applications

Oct 17, 2011
Dr. Daniel A. Crowl
The 3 rd edition of Chemical Process Safety, Fundamentals with Applications was published in the early summer of 2011. The third edition has been rewritten to include new process safety technology, new references, and updated data that have appeared since the first edition was published in 1990 and...

PSM Metrics Impact on Process Safety Culture

Mar 15, 2011
Bill Patton
Several years ago our facility recognized the need to expand from a PSM Program managed by a small group to a PSM Culture owned by the full facility. Development and implementation of effective and consistent PSM metrics were utilized to achieve the following: (1) Set the vision for a PSM Culture (...

The Challenge to Implement and Maintain An Effective PSM Program

Mar 15, 2011
Ken Hanchey
While researching to develop responses to help a client respond to OSHA citations, we discovered a presentation to the same industry segment from 1997; we could change the date and present the same presentation today. OSHA is still finding the same gaps as 14 years ago. Chemical plants generally...

An Update on OSHA's PSM National Emphasis Programs

Mar 15, 2011
Lisa Long
Since 2007, OSHA has initiated two major National Emphasis Programs (NEPs) in process safety. The Petroleum Refinery Process Safety Management NEP (Refinery NEP) was effective on June 7, 2007; the PSM Covered Chemical Facilities NEP (Chemical NEP) was effective on July 27, 2009. This presentation...

Near Miss Reporting Behavior and the Safety Climate – A Scenario-Based Study

Mar 14, 2011
Sunil D. Lakhiani
In the aftermath of the March, 2005 incident at BP's Texas City Refinery, the U.S. Chemical Safety Board cited concerns about ?the effectiveness of the safety management system? and ?the corporate safety culture? at that refinery. Included in the Baker Panel's findings were discussions about...

A Key Factor In Hazardous Processes: Safety Culture

Mar 14, 2011
Charles A. Soczek
The significance of Safety Culture is becoming increasingly recognized as a key factor to achieve the safe operation of hazardous processes. This paper describes the four stages that manufacturing companies go through in their journey to a world class safety culture and applies this concept to...

Systematic Workforce Involvement In Process Safety

Mar 14, 2011
Cory D. Shelton
Workforce involvement is an essential element of effective process safety management. This paper will describe proven methods of workforce involvement in process safety. An assessment will then be described to evaluate the use and quality of applying these methods. Critical success factors are...

PSM Auditing Dilemmas

Mar 13, 2011
Michael Hazzan
In most PSM audits, the audit team will face one or more situations that represent a dilemma. These dilemmas usually require the individual auditor and/or the audit team leader resolve the situation in the field. These ?on the fly? resolutions require both astute judgment and practical solutions...

Human Performance Training

Mar 13, 2011
Don D. Nguyen
Operator competency has been a major challenge for the petrochemical and refining industry for decades. In recent times, human factors are believed to be a consistent contributing cause for a lot of incidents. Current schemes used to determine an operator's competency are subjective and somewhat...

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