Commitment to Process Safety

The Cornerstone of process safety excellence. A workforce that is actively involved and an organization that fully supports process safety as a core value will tend to do the right things in the right ways at the right times-even when no one else is looking.

Integrity Inspection of In-Plant Underground Piping

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Underground piping inside plant boundaries is frequently out-of-sight, out-of-mind. While there exists a wide body of knowledge, mature technology,...

Social HAZOP At Oil Refine Industry

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
Introduction Maintenance of process safety in the industry several tools are used such as Risk Analysis, Failure mode and events Analysis (FMEA), a...

Leveraging PSM to Implement Key Elements of a SIS Program

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 2, 2012 - 12:00am
The International Electrotechnical Commission (IEC) 61511 standard, “Functional Safety – Safety Instrumented Systems for the Process Industry Sector...

Systematic Workforce Involvement In Process Safety

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 14, 2011 - 8:00pm
Workforce involvement is an essential element of effective process safety management. This paper will describe proven methods of workforce...

PSM Auditing Dilemmas

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Sunday, March 13, 2011 - 8:00pm
In most PSM audits, the audit team will face one or more situations that represent a dilemma. These dilemmas usually require the individual auditor...

OSHA Refinery and Chemical NEP Findings

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, March 23, 2010 - 8:00pm
Since 2007, OSHA has initiated two major National Emphasis Programs (NEPs) in process safety. The Petroleum Refinery Process Safety Management NEP (...

How to Evaluate Process Safety Culture

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, March 22, 2010 - 8:00pm
At first glance it may seem that organizational culture is subjective and therefore difficult to measure. Indeed, even the definition of culture...

Fundamentals of Fire and Fire Control

Archived Webinar
Sep 16, 2009
This webinar features a live question and answer session with Dr. J. Reed Welker, one of the world’s most respected experts in fire and fire control.

Dust Explosions

Archived Webinar
Jun 24, 2009
Catastrophic dust explosions in 2003 and 2008 have placed an increased emphasis on the prevention and mitigation of dust explosions. In response to...

Fire, Explosion, & Quantitative Analysis

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2009 - 11:30am
Fires and explosions result in the largest losses in process safety accidents. The increased sensitivity by industry, regulatory, and public sectors...

Process Safety - From the Top-Down and Bottom-up

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Tuesday, April 28, 2009 - 9:30am
The theme of this session is implementing Process Safety systems from two different perspectives: (1) what Senior Management needs from process...

Implementing PSM Globally

Conference Presentation
AIChE Spring Meeting and Global Congress on Process Safety
Monday, April 27, 2009 - 9:30am
In the last several years there have been numerous changes in technical and analytical methods, process safety management systems, regulations,...

A Century of Process Safety: Process Safety at OSHA

Conference Presentation
AIChE Annual Meeting
Monday, November 17, 2008 - 12:00pm-12:30pm
This presentation will provide a brief history of OSHA's efforts in process safety management. It will include discussion of the PSM standard and...

Managing Dust Explosion Hazards

August
2009
Safety
Vahid Ebadat, Ph.D.
Companies that handle powders or other particulate solids need to be aware of the potential for fire and explosions, and follow industry best practices, codes and standards to manage the risk.

OSHA's New Chemical NEP: How to Make the Grade and Earn Extra Credit

October
2012
Safety
Heather Forgione, Henry Ozog
The Occupational Safety and Health Administration evaluates chemical facilities’ process safety management systems through a new national emphasis program. Follow these tips to reduce your risk of receiving citations, streamline the inspection process, and pave the way for future excellence.

CEP: Spotlight on Safety - Discover Your Personal Process Safety Culture

February
2014
Spotlight on Safety
John Herber
Culture can be defined as a collective group of shared beliefs and values that shape how we act. We think of culture as it relates to the actions and reactions of a group, company, or society. However, it can also characterize an individual — what influences how you make day-to-day decisions or handle various situations. Personal process safety culture can be assessed by observing someone’s (yours or another person’s) response to situations involving a safety violation.

Guidelines for Defining Process Safety Competency Requirements

October, 2015
This Guideline presents the framework of process safety knowledge and expertise versus the desired competency level in a “super-matrix” format, vertically and diagonally. The matrix references for potential remedies/required training may be tailored to a company’s internally developed training,...

Guidelines for Risk Based Process Safety

March, 2007
Guidelines for Risk Based Process Safety provides guidelines for industries that manufacture, consume, or handle chemicals, by focusing on new ways to design, correct, or improve process safety management practices.

(Chinese) Guidelines for Risk Based Process Safety

August, 2013
《基于风险的过程安全》系统介绍了CCPS新一代过程安全管理体系的架构,阐述了基于风险的过程安全管理的4大原则,详细描述了过程安全体系中的20个基本要素。

Guidelines for Preventing Human Error in Process Safety

August, 2004
Almost all the major accident investigations--Texas City, Piper Alpha, the Phillips 66 explosion, Feyzin, Mexico City--show human error as the principal cause, either in design, operations, maintenance, or the management of safety. This book provides practical advice that can substantially reduce...

Making EHS an Integral Part of Process Design

June, 2001
This book presents an approach—termed MERITT (Maximizing EHS Returns by Integrating Tools and Talents)—for enhancing process development through better integration of environmental, health, and safety evaluations. It draws upon critical components of inherent safety, pollution prevention, green...

Guidelines for Process Safety in Outsourced Manufacturing Operations

September, 2000
In today’s competitive economy, companies often augment in-house production by outsourcing chemical reaction processes and distillation, drying, formulating, blending, and packaging operations. While most of these tolling, or contracted manufacturing services, proceed without incident, recent major...

Contractor and Client Relations to Assure Process Safety

December, 1996
Written and edited by engineering contractors and industry project/maintenance managers as an easy-to-use guide for other industry professionals, this book identifies important process safety issues in the contractor-client relationship,which are not addressed by other groups and publications...

Guidelines for Consequence Analysis of Chemical Releases

March, 1995
This Guidelines book provides technical information on how to conduct a consequence analysis to satisfy your company's needs and the EPA rules. It covers quantifying the size of a release, dispersion of vapor clouds to an endpoint concentration, outcomes for various types of explosions and fires,...

Guidelines for Implementing Process Safety Management Systems

April, 1994
The causes of catastrophic accidents in the process industries, now recognized as complex and interrelated, need to be matched by multi-faceted technical management systems. These principles apply to companies of any size and to a full range of industries beyond the chemical industry, such as pulp...

Guidelines for Vapor Release Mitigation

April, 1988
Guidelines for Vapor Release Mitigation is a survey of current industrial practice for controlling accidental releases of hazardous vapors and preventing their escape from the source area.

Product Digest - Safety Equipment

May
2012
Product Digest
Check out warning devices for hazardous areas and high-visibility work vests that reduce static electricity.

CEP: Process Safety Beacon - Mechanical Integrity of Tubing

May
2012
Process Safety Beacon
Proper installation, maintenance, and inspection of metal tubing is important in preventing fires and toxic material releases in process plants. Do not forget about tubing just because it is usually small. Even a small leak can cause a fire that can...

Practical Compliance with the EPA Risk Management Program: A CCPS Concept Book

July, 2009
At last, smaller chemical processing operations have truly easy access to process safety and risk management programs tailored to meet their needs. Written as a "how to" book with checklists, it offers sufficient information for managers of facilities with small chemical operations to implement a...

Developing Safety Standard for Pilot Plants

October
2006
Safety
Richard P. Palluzi
Safety standards can significantly improve pilot plant safety and increase efficiency. This article addresses many of the issues involved in developing, deploying and using such standards.

Before OSHA Comes Knocking ...

March
2009
Safety
Daniel Steinway
The OSHA Process Safety Management National Emphasis Program will soon apply to the chemical industry, targeting compliance with safety standards associated with chemical hazards.

Six Steps to Effectively Update and Revalidate PHAs

January
2001
Safety
David K. Whittle, Kevin  Smith
Process hazard analyses must be revamped — or redone from scratch — every five years by law. Following the guidance given here will facilitate this effort.

Reshaping Process Safety Regulations

March
2002
Safety
Walter L. Frank
Changes to OSHA's PSM rule and EPA's RMP programs are underway, due to pressures from various groups and the need for greater security.

CEP: Process Safety Beacon - Double Block and Bleed

March
2012
Process Safety Beacon
The December 2011 Beacon described an incident where a missing plug on a vent line resulted in a flammable material leak that caught fire, causing a fatality. That incident reminded us of the importance of caps and plugs on process vent lines and...

Guidelines for Auditing Process Safety Management Systems, 2nd Edition

February, 2011
This book discusses the fundamental skills, techniques, and tools of auditing, and the characteristics of a good process safety management system. A variety of approaches are given so the reader can select the best methodology for a given audit. This book updates the original CCPS Auditing...

CEP: Process Safety Beacon - Hot Work Hazards

August
2012
Process Safety Beacon
A contract welder and a foreman were repairing an agitator support on top of an atmospheric-pressure storage tank. The tank contained a polyvinyl fluoride slurry with a flammable concentration if vinyl fluoride in the vapor space. An explosion...
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