Commitment to Process Safety

The Cornerstone of process safety excellence. A workforce that is actively involved and an organization that fully supports process safety as a core value will tend to do the right things in the right ways at the right times-even when no one else is looking.

Human Performance Training

Mar 13, 2011
Don D. Nguyen
Operator competency has been a major challenge for the petrochemical and refining industry for decades. In recent times, human factors are believed to be a consistent contributing cause for a lot of incidents. Current schemes used to determine an operator's competency are subjective and somewhat...

PSM Auditing Dilemmas

Mar 13, 2011
Michael Hazzan
In most PSM audits, the audit team will face one or more situations that represent a dilemma. These dilemmas usually require the individual auditor and/or the audit team leader resolve the situation in the field. These ?on the fly? resolutions require both astute judgment and practical solutions...

OSHA Chemical NEP Panel Discussion

Mar 23, 2010
Lisa Long, Mark S. Dreux
This presentation will provide additional time for the session speakers to discuss additional aspects of the OSHA Chemical National Emphasis Program (NEP), as well as discuss additional questions and comments from the session attendees.

A Framework for Human Error Analysis of Emergency Situations

Mar 23, 2010
Travis JB Deacon
Human factors play an important role in the escape, evacuation and rescue process. Human factors analysis is rooted in the concept that the frequency and consequences of human errors are related to work environment, work culture and procedures. This can be accounted for in the design of equipment,...

OSHA Refinery and Chemical NEP Findings

Mar 23, 2010
Lisa Long, Michael Marshall
Since 2007, OSHA has initiated two major National Emphasis Programs (NEPs) in process safety. The Petroleum Refinery Process Safety Management NEP (Refinery NEP) was effective on June 7, 2007; the PSM Covered Chemical Facilities NEP (Chemical NEP) was effective on July 27, 2009. This presentation...

Elements of Human Factors Missing from Process Safety

Mar 23, 2010
Revonda Tew
Process safety is about controlling risk of failures and errors; controlling risk is primarily about reducing the risk of human error. All elements of Risk-Based Process Safety (RBPS) and alternative standards for process safety (such as US OSHA's standard for Process Safety Management [PSM] or ACC...

Preparing for the Chemical NEP

Mar 23, 2010
Mark S. Dreux
On July 27, 2009, OSHA issued a National Emphasis Program for the chemical industry (“the Chemical NEP”). Pursuant to the Chemical NEP, OSHA will conduct PSM inspections of numerous chemical facilities. This presentation will review lessons learned from OSHA's Refining NEP, particularly the OSHA...

Modular Procedural Automation Addressing the Post Recession Skills Gap

Mar 23, 2010
Maurice J. Wilkins
A procedural operation consists of a set of tasks that are conducted in a set way time-after-time to achieve a certain goal such as starting or shutting down a unit or making a product. As demonstrated by Paul McKenzie (Bristol Myers Squibb) at the WBF NA Conference 2007 in Baltimore, it could even...

Complying with OSHA's RNEP, CNEP, and VPP RAGAGEP

Mar 23, 2010
Chad Patschke
The OSHA Refinery National Emphasis Program (NEP) and OSHA Voluntary Protection Program (VPP) PSM Supplement ask specific questions relative to many recognized and generally accepted good engineering practices (RAGAGEP). Many of the same RAGAGEP can be expected in the planned OSHA Chemicals NEP as...

An Integrated Toolkit for Addressing Human Factors Issues in Process Safety

Mar 23, 2010
David Embrey
This paper describes an integrated toolset, called the Human Factors Workbench, which addresses the proactive and reactive control of human error in process operations. It is a practical application of the tools described in the CCPS publication: ‘Guidelines for Preventing Human Error in Process...

Challenges in Hosting an NEP Inspection

Mar 23, 2010
Ken Hanchey
An NEP inspection can be very resource intensive; OSHA has received over well over 10,000 pages of documentation at one refinery during an NEP inspection. Developing a strategy that aligns with your corporate governance and protocols could be the key to a successful outcome. The strategy should...

Process Safety in the Face of Significant Change

Mar 22, 2010
Leslie J. May
Development of an effective process safety culture requires employees to look beyond intended performance, to their own nonconscious assumptions about process safety. When firmly in place, effective process safety culture instills an environment where employees differentiate between events which,...

Property Insurance Company Evaluation of Combustible Dust Hazards

Mar 22, 2010
Henry L. Febo
This paper will discuss some of the key factors that FM Global insurance engineering representatives use in evaluating combustible dust hazards at insured locations. The information is used to develop underwriting information but more importantly, it is the basis for guidance provided for the...

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