Process Safety Culture

On February 1, 2003, the Space Shuttle Columbia disintegrated during re-entry into the Earth’s atmosphere, killing all seven crewmembers aboard. After extensive investigation, the Columbia Accident Investigation Board (CAIB) concluded that the organizational safety culture gaps contributed significantly to this loss. Upon review of The CAIB report, the CCPS Technical Steering Committee concluded that the same cultural factors that impacted NASA could also impact on the chemical and petroleumn industries. CCPS invites chemical, petroleum, and other companies to use these materials to evaluate their company's process safety culture and to develop improvement strategies.

Developing, sustaining, and enhancing the organization's process safety culture is one of elements in the RBPS pillar of committing to process safety. CCPS members invite you to start the journey by reviewing the Building Process Safety Culture Tool Kit and then explore resources listed below to understand the attributes of a sound culture, and how your organization might begin to enhance its own culture.

Fire From Iron

Apr 3, 2012
Marc G. Sáenz
Although the potential consequences of combustible dust explosions are becoming more widely known, the potential consequences of combustible dust fires are sometimes overlooked. The CSB investigated three incidents involving combustible iron dust at Hoeganaes Corporation. Two people died from burns...

How to Go From Lesson to Learned: PSM From Engineering to Operations

Apr 3, 2012
Chitram Lutchman
How to go from Lesson to Learned: PSM from Engineering to Operations Presented By: Dr. Chit Lutchman (CSP; CRSP, 1 st Class Power Engineer) PSM and other Human Factor considerations have improved reliability of many operating facilities across many different industries. Similarly, significant...

A Pre-Plan for Process Safety Management

Apr 3, 2012
Sheryl Goddard
This paper will present the steps a small pharmaceutical research and development company is taking to prepare for Process Safety Management (PSM). Although not under PSM at the present time, the corporate growth plan is such that PSM will be a requirement within the next 2 to 5 years. When looking...

Operational Group for Process Safety

Apr 3, 2012
Maria Clara Saraiva
With the increase in requirements for monitoring and improving process safety indicators on a thermoelectric unit linked to a Braskem Basic Petrochemical Site in Brazil, a large range of knowledge among engineers and operators were found. The theme Process Safety was commonly confused with...

Identification of Process Hazards in Laboratories and Pilot Plants

Apr 3, 2012
Christine Browning
The focus of most laboratory experiments and piloting operations is the development of a new, innovative chemical process or the improvement of an existing chemical process. These activities are designed to, and focus on, evaluation of the intended chemistry for the process being studied. The...

Taking a Risk for Safety

Apr 3, 2012
Ian Sutton
Taking a Risk for Safety Over the last twenty years companies in the process industries have invested heavily in their occupational safety programs. These investments of time and money have been made in many areas, including training, behavior-based safety and the use of PPE. The results have been...

Go out and lead on Process Safety Management

Apr 3, 2012
David Snowball
This paper will share the UK's experience of risk control for major hazards and will emphasise the key role corporate governance and leadership plays in the management of major hazard risks. The paper will outline the joint work undertaken between industry and the Health and Safety Executive in...

PSM ? Process Safety Leadership: Practical Actions That Set PS Leadership Apart

Apr 3, 2012
Dawn Wurst
PSM ≠ Process Safety Leadership : Practical actions that set PS Leadership apart It is well known in business improvement circles that good management does not necessarily equal good leadership. This applies to PSM as well. Effectively leading the translation of PSM to action for all whom it...

Retired and Dangerous

Apr 2, 2012
Robert F. Wasileski
“Planning not to retire is simply not a viable retirement strategy.” — Catherine Collinson, Transamerica Center for Retirement Studies The Hazard Identification and Risk Assessment (HIRA) process is an important component of a facility's strategy to managing the risks associated with process...

Are Your Credits Worthy?

Apr 2, 2012
Lisa Long
Chemical and petrochemical manufacturing processes can be subject to high consequence, low frequency events. Process Safety Management programs are intended to identify and eliminate or manage the hazards associated with these events. In recent years, industry has increasingly turned to...

Avoiding Common PHA Mistakes

Apr 2, 2012
Glenn Young
OSHA's National Emphasis Program (NEP) on refineries has concluded. The two most cited elements of the Process Safety Management standard (PSM - 1910.119) in the NEP were Mechanical Integrity and Process Hazard Analysis (PHA). [1] This session will focus on common problems in PHA and how to avoid...

The CCPS Reactivity Evaluation Software Tool

Apr 2, 2012
Edward M. Davis
Incidents involving uncontrolled chemical reactions continue to result in injuries, fatalities and economic loss and harm in industry. These incidents are often the result of not identifying or understanding the chemical reactivity hazards involved in storage, mixing or processing operations. The...

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