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Process Safety Competency

Developing, sustaining, and enhancing the organization’s process safety competency is one of five elements in the RBPS pillar of committing to process safety. Resources in this section relate to what process safety competency means, the attributes of process safety competency, and how organizations might enhance their own competency. Start by reading an Introduction to Process Safety Competency and then explore the resources listed below.

Improving the Performance of Established PSM Programs

Apr 2, 2012
James A. Klein
Many facilities have now implemented and maintained PSM programs for 20 years or more, but these facilities continue to have sometimes serious incidents and injuries suggesting a continuing need to improve their PSM performance. Of course, new requirements are often added to upgrade PSM programs,...

Implementation of a Highly Toxic Materials Management Program

Apr 2, 2012
Ravi Ramaswamy
Process Safety Management (PSM) is defined as the application of management systems and controls (programs, procedures, audits, evaluations) to a manufacturing or chemical process in a way that process hazards are identified, understood, and controlled so that process-related injuries and incidents...

Social HAZOP At Oil Refine Industry

Apr 2, 2012
Salvador ¡vila Filho
Introduction Maintenance of process safety in the industry several tools are used such as Risk Analysis, Failure mode and events Analysis (FMEA), a Hazard operability analysis (HAZOP), Quantitative Risk Analysis (QRA), and Mapping Risk. Each tool or technique, if used at the right time can prevent...

Are Your Credits Worthy?

Apr 2, 2012
Lisa Long
Chemical and petrochemical manufacturing processes can be subject to high consequence, low frequency events. Process Safety Management programs are intended to identify and eliminate or manage the hazards associated with these events. In recent years, industry has increasingly turned to...

Safety System Impairments and the Need to Manage Peak Risk

Apr 2, 2012
David K. Lewis
The catastrophic incident which occurred at Bhopal is often referenced with respect to inherent safety issues. Did intermediate chemicals need to be present? Should the neighboring community start at the fence line? Although likely not as important as the above fundamental considerations, the...

Recognizing Catastrophic Incident Warning Signs in the Process Industries

November, 2011
This book provides guidance on characterizing, recognizing, and responding to warning signs to help avoid process incidents and injuries before they occur. The guidance can be used by both process safety management (PSM) professionals in evaluating their processes and PSM systems as well as for...

Exposing the Blurry Lines Between Personal Safety and Process Safety Education

Oct 17, 2011
Delmar R. Morrison
Chemical engineering curricula have long been focused on instilling the fundamentals of chemical engineering science in undergraduates and advancing the state of the art through postgraduate study. Unfortunately, a comprehensive focus on safety has never been in the core of the chemical engineering...

Human Performance Training

Mar 13, 2011
Don D. Nguyen
Operator competency has been a major challenge for the petrochemical and refining industry for decades. In recent times, human factors are believed to be a consistent contributing cause for a lot of incidents. Current schemes used to determine an operator's competency are subjective and somewhat...

Elements of Human Factors Missing from Process Safety

Mar 23, 2010
Revonda Tew
Process safety is about controlling risk of failures and errors; controlling risk is primarily about reducing the risk of human error. All elements of Risk-Based Process Safety (RBPS) and alternative standards for process safety (such as US OSHA's standard for Process Safety Management [PSM] or ACC...

Stability Analysis of Safety Valve

Mar 22, 2010
The stability for a safety valve was investigated by experiments and analysis. It was found that the dynamic instability was caused by the interaction effect between the pressure wave propagation through the inlet pipe and the valve disc motion. This dynamic instability is mitigated by the...

Teaching Reactive Chemical Hazards to Chemical Engineers

AIChE Webinar
Mar 3, 2010
Daniel Crowl

This webinar presents an introduction to how industry handles reactive chemical hazards, and provides resource material to teach this subject in an existing course in chemical engineering.

Preparing for OSHA's Chemical NEP Inspections

CCPS Webinar
Oct 15, 2009
David Moore, Mark S. Dreux, Steve Arendt

This informative webinar provides an overview of OSHA's Chemical NEP, and outlines recommended proactive measures to prepare for Chemical NEP inspection.

Guidelines for Developing Quantitative Safety Risk Criteria

August, 2009
Written by a committee of safety professionals, this book creates a foundation document for the development and application of risk tolerance criteria. Helps safety managers evaluate the frequency, severity and consequence of human injury Includes examples of risk tolerance criteria used by NASA,...

Managing Organizational Change

Apr 29, 2009
George Melham, John Wincek, Paul Davidson
Management of Change has long been recognized as a fundamental cornerstone of a process safety program. Through the years, most companies have evolved a mature system to manage technical changes -- equipment, materials, and technology -- in their facilities. In recent years, the effects of, and...

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