Several hazard analysis techniques can be applied to existing designs, management of change, and new designs of steam power plants in chemical facilities. A method that we have found useful to apply to these systems is that of a safety checklist based upon relevant standards and good engineering practice. More than just identifying the hazards and required safeguards for such a system, if implemented effectively, the checklist will enhance training and staff knowledge of boiler operation and safety mechanism. This paper aims to provide guidelines for when it is appropriate to implement a checklist and for reasonable alternatives for developing such a checklist. We will also discuss typical hurdles in implementing such a hazard analysis program for existing boiler systems.
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